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Gallus EM510

General Information
• Machine type: Modular flexographic printing and converting press
• Maximum printing width: 510 mm

Printing Units
Number of printing units: 3
Drive system: Dual drive per printing unit
Printing technology: Flexographic
Plate cylinder pitch: 1/8"

Plate Cylinders (1/8")
• 3 × Z88
• 3 × Z92
• 3 × Z96
• 3 × Z100
• 3 × Z108
• 3 × Z116
• 3 × Z120
• 3 × Z140

Die-Cutting Units
Number of die-cutting stations: 3
Counter-pressure cylinders: 2 stations equipped with adjustable counter-pressure cylinders (Spilker Variabase)

Magnetic Cylinders (1/8")
• 2 × Z96
• 3 × Z100
• 3 × Z108
Podpfox Ngflex Aafjpu
• 3 × Z116
• 3 × Z120
• 4 × Z140
• 3 × Z176
• 3 × Z184
• 2 × Z192
• 1 × Z222

Anilox Rollers
Total anilox rollers: 13
Volumes (cm³/m²): 4.1 / 5.04 / 6 / 6 / 6.3 / 6.09 / 8 / 8.25 / 9.58 / 13 / 13.51 / 16.57 / 30
• 2 new anilox rollers included

Coating & Special Units
• Sleeve holders for varnishing:
- 3 × sleeve holders Z88
- Including mounting station
• Screen printing unit
• Laminating station

Drying Systems
UV systems: 3 × UV units Uviterno, 240 W/cm
NIR drying: 2 × NIR modules for water-based systems (Lambda Technology)

Web Handling & Rewinding
Grid winders: 2 × rail-mounted grid winders (up/down)
Rewinder: Double-spindle rewinder for roll-to-roll operation
Delivery: Conveyor belt for single labels
Web cleaning system
Complete set of non-stick rollers

Corona & Web Guiding
Corona treater: 2 kW (SIT)
Web guiding system:
• Erhardt+Leimer (E+L)
• 2 × ultrasonic sensors
• 1 × line sensor

Inspection & Register Control
Video inspection system: E+L Elscan
Register control:
• Sensotec
• Register control for 5 stations (3 printing + 2 die-cutting)
Inserter control for pre-printed rolls

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