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KUKA KUKA Schweisszelle mit Fronius

1. Laser Standard
Description: An integrated, sandwich-platform-based plug-and-play laser source cell.
• Robot: KUKA KR10 R1440-2
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• Power unit: 2 kW fiber laser (optional: 3 kW)
• Areas of application: 0.8 - 3 mm sheet metal, stainless steel furniture accessories, aesthetic welds that do not require seam cleaning.
• Abbreviation stands for: Laser Standard
• Detailed specifications: * Oscillating laser head (obstacle compensation, tolerates assembly gaps).
o KUKA.LaserTech software package.
o Manual turntable (180-degree rotation).
o Laser safety class enclosure and SICK safety sensors.

2. Laser Advanced
Description: High-precision laser cell with automatic positioning and wire feed unit.
• Robot: KUKA KR10 R1440-2
• Power unit: 2 kW/3 kW fiber laser + synchronized (cold) wire feed
• Application: Sheet metal with a thickness between 2 and 5 mm, aluminum castings, and designer furniture requiring high strength and filling.
• Abbreviation stands for: Laser Advanced
• Detailed specifications:
o KUKA external axis servo rotary table operates synchronously with axis control.
o Automatic wire feed motor and torch nozzle tracking system.
o Integrated fume extraction and filtration system (optional).

3. CMT-Standard
Definition: Fronius CMT technology is an industry-grade standard cell for spatter-free cold arc welding.
• Robot: KUKA KR10 R1440-2
• Power supply: Fronius TPS 320i CMT
• Application: Mass production of thin and medium sheet metal (1-5 mm), where burr formation is undesirable.
• Abbreviation stands for: CMT Standard
• Detailed specifications:
o Robacta Drive (push-pull) torch system (for stable wire feed).
o Automatic torch cleaning station (brushing + spraying + cutting).
o Economical chassis with manual turntable.

4. CMT Plus
Description: A top-tier arc welding cell with L-positioner for demanding geometries and large components.
• Robot: KUKA KR10 R1440-2
• Power supply: Fronius TPS 400i CMT
• Areas of application: Large chassis, complex office chair frames, components requiring multi-axis movement.
• Abbreviation stands for: CMT Plus
• Detailed specifications:
o L-positioner (L-tilting device): Executes a tipping movement while rotating the part 360 degrees around its own axis.
o KUKA.ArcTech software with "TouchSense" function (contact-based part positioning).
o Extended work area cabinet.

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