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Netstal EVOS 5500-2000

Netstal EVOS 5500-2000 Injection Molding Machine
Year of manufacture: 2015

Very compact, hydraulic, three-plate clamping unit with encapsulated lubrication system, ensuring an oil-free environment in the mold space.
High-precision and wear-resistant linear guides guarantee maximum mold longevity and increased machine availability.
The hybrid injection unit features a modular design and a flexible performance package (metering, clamping, injection) that can be adapted to specific applications.
The highest plasticizing performance and optimal melt quality are ensured by selecting process-appropriate components.
Servo-electric metering drive and state-of-the-art valve technology guarantee energy-efficient operation.

Technical parameters
Certification: CE in accordance with EU Directive 2006/42/EC (EN 60204, etc.)
Mold installation height: 600–1050 mm
Injection unit drive: metering axis speed up to 420 rpm, torque 2400 Nm

Injection unit
Injection speed: maximum dynamics thanks to high-performance servo valve technology
Screw: 62 mm diameter, 25.2D length, version B – Three-zone screw made of hardened, wear-resistant tool steel
– Injection pressure: 2400 bar
– Injection volume: 749 cm³

Clamping unit
Ejector force: 123.2 kN
Main drive: Eco Powerunit 55 kW
– Dual pump system with hydraulic accumulator
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– High-efficiency synchronous drive
– Adaptive control technology for maximum energy efficiency
Oil cooling: supply water temperature 35°C

Base
Cylinder head with open nozzle, prepared for pneumatic control
Guide bushing R = 35 mm, through-hole D = 5 mm
Mold plate hole pattern: Euromap standard

Centering and ejector system
Centering on nozzle-side plate: D = 125 H7 x 20 mm (Euromap)
Through-hole in moving platen: D = 80 mm
Ejector hydraulics positioned on the operator offside
Ejector hole pattern: Euromap
Ejector controlled

Mold hydraulics
4 hydraulic circuits for auxiliary functions (ejector, cores, nozzle pins)
Electrically controlled check valves in circuits A + B
Free configuration of functions with position protection
Nozzle hydraulics with needle shut-off
4 hydraulic circuits
Flow speed and pressure manually adjustable
Open/close function
Special software: cascade control

Pneumatics and cooling
Water cooling battery and hot runner circuit – 4-section, switchable
Pneumatics: 2x 3/2 valve, capacity 890 l/min
Location: on operator offside at nozzle-side platen

Electronics / Software / Interfaces
Frequency: 50 Hz
Power supply: 400V, 3P + N + E, tolerance ±10% (transformer required for larger deviations)
Surge protection
Mold heating:
– 4 circuits at 3.3 kW each
– 8 circuits at 0.75 kW each
Connectors: HAN 16E for power and sensors, Euromap 14
Sockets:
– 2x 16A CEKON (main switch-controlled)
– 1x 32A CEKON with RCD (FI) switch
Interfaces:
– Euromap 15 – full implementation (parts 1–5)
– SPC (Statistical Process Control)
– Euromap 66 (control of 5 heating/cooling units)
– Euromap 67 (robot interface for ejector and hydraulics)
External fault signals: 2 inputs in control cabinet
Operator identification: PIN

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