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EMAG VL4 V3.1.03

Technical specifications:

Work Area
- Chuck diameter: 260 mm
- Maximum weight: 150 kg
- Swing diameter: 280 mm
- Max. workpiece diameter/height: 200/200 mm
- X-axis stroke (effective travel): 760 mm / Rapid traverse in X: 60 m/min / Feed force: 6.9 kN
- Z-axis stroke: 415 mm / Rapid traverse in Z: 30 m/min / Feed force: 18.7 kN
- Loading time: 5–6 sec
- Standard closed automation (number of loading positions per workpiece diameter): 14/(80...200), 18/(30...160), 30/(30...85)

Main Spindle
- Spindle interface according to DIN 55026: Size 6
- Max. speed: 4,500 rpm
- Power at 100% / 40% duty cycle: 25 / 18 kW
- Torque at 100% / 40% duty cycle: 280 / 200 Nm

Tool Turret with Driven Tools
- Tool holder with cylindrical shank per DIN 69880: 12 positions - BMT65
- Number of tool stations: 12
- Max. tool length (incl. holder): 200 mm
- Max. speed: 6,000 rpm
- Max. torque (10% duty cycle): 27 Nm, (100% duty cycle): 14 Nm

Electrical System
- Operating voltage: 400 – 480 V, 100 A
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- Connected load: 36 kVA

Dimensions
- Overall dimensions: Length = 5,300 mm (with chip conveyor), Width = 2,300 mm, Height = 3,650 mm
- Weight: 9,000 kg

Main Features and Capabilities:
- Vertical design: Optimized for efficient chip removal and easy part loading/unloading
- CNC control: GE Fanuc FS 32i B
- High precision: Positioning accuracy (X/Z axes) ±0.001 mm; equipped with Heidenhain linear scales
- Powerful main spindle: High output and large speed range
- In-process measurement: Marposs T25 probing system
- Fully automated loading/unloading: EMAG O-Type—parts are loaded and removed by integrated automation
- Live tooling: Allows for drilling and milling operations beyond standard turning
- Tool life monitoring with sister tool management
- Chip conveyor and coolant filtration unit: Micron filter with paper filter and 40 bar pumps (suitable for filtering two machines)
- Fully enclosed work area, illuminated for safe and easy operation
- Documentation: Electronic documentation available (hard copy not complete)

Machine status: Operational (in production)

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