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Hidrobrasil Viersäulenpresse

Hydraulic 400 to column press
suitable for continuous shift operation, with these basic data:

a) Closing speed 100 - 450 mm/sec.

b) Opening speed 50 - 250 mm/sec ( adjustable via touch screen )

c) Pressing speed 5 - 60 mm/sec ( adjustable via touch screen )
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d) Piston accumulator with approx. 4 nitrogen bottles

e) Table size (clamping surface) 2700 x 1700mm ( seen from the front, between the columns )

f) Total table size 3400 x 1700mm

g) 28 T-slots according to customer requirements

h) Table, ram and press head are annealed stress-free.

i) column diameter 250 mm

j) slide size 3400 x 1700mm (clamping surface 2700 x 1700mm )

k) Total size of the machine approx. 3900 x 2200 ( at the bottom ) x 5700 mm height

l) Oil temperature monitoring ( adjustable via touch screen )

m) Automatic lubrication ( adjustable via touch screen )

n) Free positioning of the ram ( adjustable via touch screen )

o) KEYENCE light barriers 14 mm on front and rear side

p) Circuit oil cooling ( adjustable via touch screen )

q) Pressure holding valve 0 to 600 sec. ( adjustable via touch screen )

r) Table top size 3400 x 1700mm, plane milled

s) Laterally monitored doors, 1200mm high, 1000mm wide

t) RITTAL control cabinet, 2200 mm wide, up to 20 m from the press

u) Pressure setting from 50 to 400 tons ( adjustable via touch screen )

v) Travel limitation optionally via pressure or position

w) Programming mode, set-up mode, single stroke + continuous stroke (adjustable via rotary switch )

x) Swivelling control panel with 15 inch touch screen monitor

y) Two-hand operation on both sides

z) Prepared for automatic material feed ( SIEMENS S 7 1500 )

aa) Machine body primed and painted

bb) assembly, commissioning, instruction against separate charge



The hydraulics of the presses we offer are completely based on BOSCH-REXROTH/Parker/HAWE components. In the switch cabinet only components are used (SIEMENS) which are easily available in Germany. The safety technology comes completely from SICK except for the light barriers.
The control system is supplied by SIEMENS. ( S 7 1500 ) as well as the touch screen monitor with 15 inch. The SIEMENS remote maintenance unit SECOME -Ethernet is included in the scope of delivery.

SPECIAL FEATURE: the design chosen by us with two press cylinders and the piston accumulator make it possible to supply the full power with a main motor of 90 kW.

Below under 1.3 the technical details

Technical data

Press design
Press design Column press
Thermally neutral 80 - 120 °C
Number of operating sides 2 sides

Forces
Pressing force max. 4,000 kN
Free ripping force
max. 600 kN
Pressure build-up time Closed tool steel to steel Max. 2 sec.
Dimensions - intended minimum tool height 600 mm
Max. Opening width 1600 mm
Stroke and min. opening 1000/600 mm
Table height above floor 820 mm
Height above floor (headroom) approx. 5700 mm
Hall height min. 7000 mm
Parallel deviation
at 20°C +/- 0,1 mm
Deflection
Determined at max. clamping force with 70% occupancy
< = 0.17 mm/m


Weight
Total weight of the press without operating materials
approx. 52 To


Speeds ( see attached cycle diagram )
Fast closing 100 - 450
mm/s
Pressing speed At F max.