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Junker FLUTEMAT

JUNKERS FLUTEMAT: A CNC machine for highly flexible flute grinding

The FLUTEMAT is the perfect machine for creating flutes in various tool types.

• Application: Grinding three or four chip and helical flutes in HSS taps, milling cutters, and reamers.
• Workpiece diameter: Diameter from 2 to 16 mm.
• Clamping system: The thread tool is precisely fixed in a square shank and the tailstock center. A fixed stop ensures that the flute start is always exactly identical.
• In-process dressing: A CNC-controlled dressing unit is located directly behind the grinding spindle. It profiles the grinding wheels in parallel with the main grinding time.
• Enormous speed: For a standard M12 HSS tap, the machine can grind the flutes in a cycle time of less than 75 seconds.
• Construction: The machine features a thermally stable and vibration-damping machine bed made of mineral casting.
• Control: Modern control technology via the company's own Erwin Junker Operator Panel (EJ-OP).
• Grinding wheel: Extremely durable CBN or diamond grinding wheels are used.

• Manufacturer: Erwin Junker Maschinenfabrik GmbH
• Model: FLUTEMAT
• Year of manufacture: [e.g., 2006]
• Control: CNC Junker Operator Panel (EJ-OP) / [e.g., Siemens Sinumerik]
• Workpiece diameter range: Approx. 2 – 16 mm
• Workpiece total length: Max. [e.g., 150 mm]
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• Number of flutes: 3- or 4-flute tools (straight and helical)
• Grinding spindle drive: [e.g., 7.5 kW / 11 kW]
• Grinding wheel: Designed for CBN and diamond grinding wheels
• Dressing unit: Integrated, CNC-controlled in-process dressing unit (dressing parallel to the main time/loading time)
• Machine bed: Vibration-damping mineral casting

• Included accessories: Oil mist extraction,
• Coolant system with paper band filter,
• Automatic loading unit/robot cell with various receiving tables,
• Various grinding wheel flanges,
• Documentation/manuals].

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