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EMAG VL4

Technical characteristics:
Work Area
- Chuck diameter: 260 mm
- Maximum workpiece weight: 150 kg
- Swing diameter: 280 mm
- Maximum workpiece diameter/height: 200/200 mm
- X-axis stroke (working stroke): 760 mm / Rapid traverse in X: 60 m/min / Feed force: 6.9 kN
- Z-axis stroke: 415 mm / Rapid traverse in Z: 30 m/min / Feed force: 18.7 kN
- Loading time: 5 to 6 seconds
- Standard closed automation (number of loading stations by workpiece diameter): 14 (80–200 mm), 18 (30–160 mm), 30 (30–85 mm)

Main Spindle
- Spindle interface according to DIN 55026: Size 6
- Maximum speed: 4,500 rpm
- Motor output at 100% / 40% duty cycle: 25 / 18 kW
- Torque at 100% / 40% duty cycle: 280 / 200 Nm

Tool Holder with Driven Tools
- Toolholders with cylindrical shank according to DIN 69880: 12 positions – BMT65
- Number of positions: 12
- Maximum tool length including holder: 200 mm
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- Maximum speed: 6,000 rpm
- Maximum torque (10% duty cycle): 27 Nm, (100% duty cycle): 14 Nm

Electrical Equipment
- Operating voltage: 400–480 V, 100 A
- Connected load: 36 kVA

Dimensions
- Overall dimensions: Length = 5,300 mm (with chip conveyor), Width = 2,300 mm, Height = 3,650 mm
- Weight: 9,000 kg

Main Features and Capabilities:
- Vertical design for optimal chip removal and easy workpiece loading/unloading
- CNC control: GE Fanuc FS 32i B
- High positioning accuracy on X and Z axes: ±0.001 mm (Heidenhain linear scales)
- Main spindle: High power output and wide speed range
- In-process measurement: Marposs T25 measuring probe
- Automated loading/unloading: EMAG O-Type. Parts are loaded and unloaded via integrated automation
- Driven tool capability extends machining operations to drilling and milling
- Chip conveyor, coolant unit, switchable double cartridge filter, high-pressure pump (15 bar)
- Tool life monitoring with sister tool management
- Completely enclosed work area with workstation lighting
- Documentation: Electronic version available; printed version incomplete

Machine status:
NOT WORKING
- Requires replacement of hydraulic actuator and electrical motor
- Live tool motor needs attention

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